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Scie à boucle de fil de diamant de coupe de silicium photovoltaïque

Lorsque le fil de diamant coupe les matériaux de silicium, le fil de diamant de boucle peut être travaillé à haute vitesse et la coupe n'est pas facile à produire le broutage, avec une meilleure finition de surface. Pour la découpe de silicium, l'état de surface est compris entre 0,328-0,6 μm, la variation d'épaisseur totale est d'environ 10 μm.

diamond wire saw machine
Loop diamond wire saw machines

Performance

  1. Precision Cutting: Diamond Wire Loop saw Machines excel in precision cutting tasks. They can achieve exceptionally accurate cuts with tight tolerances.

  2. Clean and Smooth Edges: These machines produce clean and smooth edges on the workpiece, minimizing the need for additional finishing processes.

  3. Minimized Material Loss: Diamond Wire Loop saw Machines are designed to minimize material wastage. Their narrow kerf width ensures that very little material is removed during cutting.

  4. Versatility: They are versatile and suitable for a wide range of materials, making them valuable in diverse industries.

  5. Low Heat Generation: Due to their efficient cutting mechanism, these machines generate minimal heat during the cutting process, preventing material damage.

  6. Longevity: Diamond-coated wires have a longer lifespan compared to traditional abrasive cutting methods.

  7. Reduced Vibration: These machines typically produce less vibration during cutting compared to other methods, enhancing cutting accuracy.

  8. High Cutting Speed: Diamond Wire Loop saw Machines can operate at relatively high cutting speeds, allowing for efficient production processes.

  9. Environmental Benefits: Their efficiency and reduced material wastage contribute to environmental sustainability by minimizing material consumption and waste generation.

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FAQ

Q: What are the advantages of a flap wheel?

Advantages. The advantages of a flapwheel over a traditional disk are twofold: The separate flaps each attack the workpiece surface at a slightly different angle, and this varies slightly with tool angle. This avoids the common problem with flat sheets, where they produce repeated identical scratches.

Q: What is the difference between flap wheel and grinding wheel?

Flap discs are ideal for grinding, blending, finishing, and polishing surfaces, as well as removing rust, paint, and weld seams. Grinding discs are typically used for heavy-duty material removal, such as removing large welds, and shaping and smoothing metal edges.

Q: What is the best flap disc for grinding welds?

Flap discs are good for removing heavy weld seams and excess material while providing a long service life: For general use, the recommendation is a 60-grit ceramic flap disc. For greater speed and stock removal, a Type 29 conical is the best choice.

Q: What is a flap disc grinding wheel used for?

A flap disc is an abrasive product used to contour and shape metal. It consists of overlapping abrasive flaps glued to a backing plate and is regularly used for welding, machining, heavy-duty equipment work, and industrial maintenance. Common applications include: Cleaning flash from molds and castings.

Q: What is the best grit for flap discs?

Deburring and deflashing: 60 grit abrasive grain is ideal for deburring and deflashing work. Rust removal and blending: Abrasive grit in the more expansive range from 60 to 80 is optimal for finer work like rust removal and blending.

Q: Which grit flap disc would leave the smoothest finish on metal?

For finishing and sanding metal, a 120-grit flap disc could be your best option. Flat head flap discs best suit the purpose of finishing metal.

Q: What is the best flap wheel for stainless steel?

Designed for both mild and stainless steel, flap wheels made from zirconia (or zirconium) abrasive ribbon (blue / green in colour) are ideal for use on most metals including stainless steel. Other flap discs on the market made from using aluminium oxide abrasive ribbon are not suitable for use on stainless steel.

Q: Can you put a flap disc on a bench grinder?

Unmounted large flap wheels can conform to most shapes and are especially effective on pipes, tubes and other cylindrical items and are designed to be used on a bench grinder, pedestal grinder, or straight finishing tool with a 1 inch arbor.

Diamond Abrasive Products
Diamond Abrasive Products
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